At the
July "WORK IN PROGRESS" meeting Frank Wilhite spoke on using CA
adhesive to
make almost 200 glue joints in repairing four cruise ship models.
This article expands on
that talk.
The two CA adhesives I used were INSTA-CURE and MAXI-CURE made by
Bob
Smith Industries, (800)223- 7699. Call to find out where you can get
it. I've tried 5 or 6 CA
adhesives and Bob Smith's are by far the most reliable. Check my
adhesives article (March,
2003 Newsletter) to see various properties of the two adhesives.
NOTE: Bob Smith CA
bottles are labeled with the name of the retail store from which you
purchase, for example,
if you purchase a bottle at Prestige Hobbies, the bottle label will
say "Prestige Hobbies".
95% of the joints were made using the INSTA-CURE which has a 1-3 sec
"tack"
time. The biggest problem in getting a reliable joint is using a
small enough amount of this
thin adhesive. I contacted "Charlee" at Bob Smith and asked him to
recommend the
smallest tip for his glue dispenser. He suggested using the smallest
TEFLON tubing I could
find, since CA glue doesn't plug as easily because it won't adhere
to it. I ended up using a
accessory tip pushed down on the dispenser tip and a short length of
TEFLON "spaghetti"
inserted into the accessory tip:
A: Bottle of Bob Smith INSTA-CURE (labeled as hobby shop where
purchased).
B: Accessory tip PT 18 made by Pacer Technology ZAP Products.
C: Small Parts, Inc. part no. STT -30 30 gauge TEFLON spaghetti.
Note that the 30 gauge spaghetti has a OD tolerance range of 0.005
in.
This plus the ID tolerance of the accessory tip could mean a loose
fit. It is recommended
that the A-B and B-C joints be "sealed" with a filet of Bob Smith
MAXI-CURE hardened with
accelerator.
PROCEDURE TO ADHERE SMALL PARTS USING MAXI-CURE DISPENSER:
Position small part to be adhered by using finger(s) or clamp(s).
Squeeze INSTACURE
dispenser until small drop forms at end of TEFLON tubing. Touch drop
to seam
between parts. Thin CA should wick along seam and disappear. Even
though the drop of
CA adhesive is reduced by using the improved dispenser, it may still
be too much CA
adhesive for very small parts. In this case the CA will not
disappear but will \'puddle" along
seam. The solution is to use a small piece of paper towel held by
tweezers to wick up
excess adhesive while continuing to hold the part in place. Within a
second or two the part
should be firmly in place and can be released. The part should be
left undisturbed for at
least one hour for completely cured strength. If you have small
parts that require the tiniest amount of INSTA-CURE accurately
applied, here is an alternative. Use the smallest needle with the
smallest eye you can find. Using a carbide cutoff disc carefully cut
off about half of the eye and debur the ends remaining on the
needle.
Insert the point of the needle into the end of a dowel or the eraser
at the end of an
old shortened pencil. Squeeze a small amount of INSTA-CURE on a
piece of aluminum
foil. Dip the needle eye into the puddle and surface tension will
cause a small amount of
CA to bridge the eye opening. Touch the eye to the seam of the parts
you want to adhere
and the CA will wick into the seam. After awhile hardened CA will
fill the eye but can be
removed using the tip of your X-ACTO knife.
PROCEDURE TO ADHERE SMALL PARTS USING MAXI-CURE AND ACCELERATOR:
If parts do not fit tightly or cannot be held together conveniently,
use MAXI-CURE
and accelerator. Push a PT 18 accessory tip down on the MAXI-CURE
dispenser. Squeeze
the dispenser until a small drop of CA forms at the tip. Apply to
one of the parts to be
adhered and press the parts together. You will have several seconds
to move the parts to
proper position then, while maintaining the position, apply
accelerator to the seam. The
CA will harden instantly and can be released. Allow the parts to be
left undisturbed for
three hours for complete cure. If the drop provided by the PT 18 tip
is too large, squeeze
some of the MAXI-CURE on to small piece of aluminum foil and use a
pin to pick up a
smaller amount to apply.
To apply a small amount of accelerator use the "TOUCH-N-FLOW"
precision
applicator sold by Micro-Mark. However, in using the applicator, do
not touch the tip
directly to the adhesive or the tip may be plugged. If this does
occur, cut off the plugged
end of the tip, clean opening, and continue to use. |