TIPS    

   A KEEL CLAMP FOR THE HAHN BUILDING METHOD

A number of builders have reported difficulty in getting frames to seat properly on the keel with the standard  method of installing the frames, that is: by reinstalling the keel to position each frame without gluing to the keel.  The keel clamp fixes the keel at the correct height above the building board and at the correct position fore and aft. as well as to ensure that frames are perpendicular to the building board.  The clamp permits installation of the frames through the hole in the building board.  This in turn permits each frame to be glued to both the building board and the keel at the same time, ensuring that that the frames set properly on the keel.  The keel is clamped between the outside members of the clamp.  The jig is reinforced with an aluminum angle to prevent warping of the keel while the glue sets.  The jig can be moved fore and aft to assure that the frames are perpendicular to the building board  The jig is removed to complete the frame assembly with the cant frames.   

Bill of Materials

Dimensions are pretty much a function of the model. 

A spacer made of keel material or similar thickness  is provided between the uprights to make the jig some what universal by changing the spacer.

½ x ½ “ aluminum angle

¼” thick fiber board as required

4 - 2” x ¼”- 20 machine screws

4 - ¼” x 20 wing nuts and washers

4 - 2” 10-32 machine screws, nuts and lock washers

8 - #8 x 1 ½’ wood

2 - small C clamps to secure the keel clamp to the uprights


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